HX1899 Intellectural Energy-saving Long Loop Steamer

1.Application

The machine is used to color-fix and bake for the fiber after being dyed, it applies for synthetic fiber, chemical fiber, knitted fabrics and non-woven fabrics. Also many kinds of dyestuffs are applicable, the weight of per m2 for the fabrics should be from 50g/m2 to 450g/m2.
 

2.Main Technical Parameters

3.Machine Construction

1. Inlet frame: fabrics inlet frame, tighten frame, traction roller, guild roller
2. Main steaming chamber includes entry locks, entry and exit sections of steamer and several intermediate sections (fabric capacity of each 70m with 2 recirculation fans 2 heat exchangers and 2 injections of moisture) heated roof, bottom heating pipe, viewing windows with lighting fittings, looping entry roller, looping device, chain guide tracks, supporting rod, main drive, fabric exit speed regulator with detecting device for fabric capacity, .exit locks and exhaust fan etc.
3. Moisturizing device: consisting of high-pressure pump, high-pressure water storage, electric controlling valve, temperature probe and mixed injector. The humidify in the steaming chamber could be controlled according to craft.
4. Saturator: Special designed saturator asks no external steam which greatly reduces the steam consumption of the whole steamer.
5.0il circulation heating system: mainly includes hot heater and seandess tubular steel for connecting
6. A set of moisture temperature system: The middle section of the loop ager used in oil circulation heating system. Mainly including temperature adjustment device
Temperature  controlling and measuring device, electric three-way valve.
7.A set of pipework:
To be used in the middle section of the steamer. Consisting of stop valves in front of and behind the regulator valve ^supply pipe, stop valve in return pipe, draining valves venting valves.
8. Power supply cabinet: consisting of PLC, interface operating screen, AC frequency converter, main switch and buttons.
9. AC motor drive: consisting of AC motor, synchronizer, switching and controlling device, controlling cabinet ect.
10. Wiring material for the entire range
11. Fabric exit scaffold:
Mainly including fabric exit frameworks, traction rollers, guild rollers, fabric falling lorry, mechanical drive etc. to be suitable for single-web single layer operation, single-web double layer operation, double-web single layer operation, double-web double layer operation. Consumers can select suitable ways according to the condition.
12. According  to the supplier’s flow chart and wire routing map.
 

4.Installation & Debugging

1. The levelness of the combination with chamber bottom and wall board: vertically no more than 3mm, horizontally no more than
2. Wall verticality windage no more than 3mm.
3. Wall catercorner windage no more than 5mm.
4. Levelness of carrying roller in lead rail no more than ± 3mm.
5. Levelness of chain guide tracks no more than ±3mm.
6. Verticality of supporting rod’ chain wheel no more than ± 3mm.
7. Levelness of supporting rod’ chain wheel no more than ± 3mm.
8. Transmission shaft and guild roller1 s parallelism should be no more than ± 2mm.
9. Capacity adjusting device should turn flexible, detect probe should be ingenious, recirculation fan should run steadily.
10. When the carrying roller with fabric loop on it, it should move flexible.

 

5.The Main Characteristic & Advantages of the Machine

A: MACHINARY
1. the chamberis made of 4mm 09CuPNiCr-A anti-climate steel sheet. (Also can be made of special stainless steel according to customer's desire) and coated with special anticorrosive coating which makes it prolong the service time.
2. The main chains are made of 40Cr heat treated alloy steel, therefore more rigid and durable and with less deformation and elongation, also the chains are galvanized which makes the service life longer.
3. Unique and reliable manipulator looping device, compare to the similar steamer, it has no chain broken problem, no earring rod strike problem and no need to cool the chamber when repairing, it can work to the speed of 50m/min and the capacity will be 20% more than the average ones.
4. The circulation of the steam in the chamber: the steam supply pipelines, impeller of the fan, guide plate etc. are all made of 09CuPNiCr-A anti-climate steel sheet, (Also can be made of special stainless steel according to customer's desire) which is more anticorrosive and with longer service time.
5. The carrying rod inside the chamber is the 50mm diametral roller which is very light, firm, they rotate in their orbit which avoids the crosspiece marks.
6. Unique humidifying device which can be taken down without stopping the machine, after cleaning the feculence blocks in the nozzle, it can revert easily without any influence of production also can be guaranteed of the quality.

B: Humidifying craft & temperature control
1.There are a special exhaling device in the looping place to damp tie fabrics, thus makes the color genarating more sufficiently, the looping more stably and also can clear up the
2. One metre blow the looping place, there is a jetting device supplies big amount of saturated steam which ensure the color of the fabrics more sufficiently and vividly.
3.  Easily set taken-down damping device give the constant water under the frequency control, foggy steam ejects form the four nozzles into the chamber well-proportionedly by the donkey steam and circulation of the fans and control the tempertaure and humidity in chamber.
4. The steamer has several temperature measuring points (according to the capacity: each side a measuring point above the air ducts for every intermediate section), which reflects the exact temperature in the chamber and confirms the. craft temperature scientifically.

C: Electrization of branded
1 .International power cabinet, the four doors can be removable, good looking and rigid, human designed operation buttons which is very visual and convenient, the scientific wire routing system makes the operation more safe and reliable.
2. OMRON transducer imported from Japan with low failure rate adopts the soft start and will save the energy and power.
Delta AC Servo system helps the precise position, unique fault resuming function redueces the repairing.
All the low voltage electrical components are of the brand Schneider with is high quality and durable, the warren MT500 big touch screen shows clearly the running of the machine, all of these ensure the movement of the steamer.
 

D: Energy-saving emission reduction
1. The below-fabric inlet and outlet design makes the spare steam and the exhaust gas overbrims. the chamber from up to bottom which- makes full use of the saturated steam and save the steam, compare to the primary above-fabric inlet and outlet and outlet design, the new design saves 16,7% steam, (the primary machine type uses 1 - 1.2ton/hour, the new type uses 0;8-1 ton/hour)
2. The unique saturated steam generator, works this way: the hot water feeds from heat-conducting oil plate to heat-conducting oil- pipe, then generate the sufficient moist saturated steam to supply the steamer. As the heat-conducting oil is recycling, every saturated steam generator only needs the heat of 45000 therm to work which needs 31.5% less steam than the similar machine that directly uses the steam (the primary machine type uses 0.8-1 ton/hour, the new type uses 0.55-0.7ton/hour).

E: Technological adaptability
1. Disperse process: each room with independent temperature control system, each room's constant temperature is stable with a very small temperature difference; the normal temperature of a disperse
Process is±1℃, unique wetting apparatus and humidification devices for each room make the colors more bright, conducting oil heating way and reasonable radiator design(rolling chip) make it more speedy and energy-saving for tie machine.
2.Aetive process: based on allocation of spread process with constant temperature and when active process heating rapid up to 102℃,the unique steam generator saturation moisture content began to play its major characteristice. The steam with maximum moisture content in faster and closest way through the circle of fans even enter the steam box, enabling full absorption of the fabric in the steam box, also heating release at the meantime  In the course of exothermic, the temperatue of steam box rising. At this moment, number of measurement points startup humidification devices. Then ultra-fine and a lot of fans will be the role of aerosol in the next cycle to add to the steam box. This action both balanes of setting a constant temperature and also reinains major humidity in stem box to make cloth on fully and pattern brighe.
3. Carving process: With a constant humidity and stable and stable temperature, through a unique nleehanical design and continuous improvement, Abe made a breakthrough in steaming machine carving machine only foreign to the stability of processing bottlenecks, regardless of truly single-rate or double rate processing, carving out a flower type: edges and corners clear, full flower, color fidelitymthree-dimensional sense, practice has proved that from the process of stability and constant quality, but also to achieve even than the imported steaming machine.